The Internet of Things (IoT) has emerged as a class of technology that can contribute to manufacturing safety. IoT devices — such as sensors and connected machines — can provide real-time data on the production process, machine performance, and the work environment. This data can be used to identify potential safety hazards and take measures to mitigate them.

Using IoT, manufacturers can improve safety, reduce the risk of accidents and injuries, and ensure compliance with safety regulations. In this article, we will examine how IoT contributes to manufacturing safety and the benefits of implementing IoT in manufacturing safety programs.

IoT in manufacturing

In recent years, the integration of the Internet of Things (IoT) in manufacturing has been nothing short of revolutionary. IoT technology has the potential to transform the way we approach manufacturing — from optimizing supply chains to improving product quality and safety.

IoT connects machines, devices, and people. A digital network is created in the process — one that enables real-time data collection, analysis, and decision-making. As a result, manufacturers are able to streamline their operations, reduce costs, and boost efficiency.

Perhaps the most significant impact of IoT technology is its ability to create safer, more secure manufacturing environments.

IoT and manufacturing safety

IoT sensors can detect unsafe conditions in the manufacturing environment by continuously monitoring the physical environment and equipment performance .

These sensors can measure temperature, humidity, pressure, and other factors that can contribute to unsafe conditions. For instance, IoT sensors can detect when equipment is overheating and automatically shut it down to prevent a fire.

They can also detect machine malfunctions, component failures, and other anomalies that can lead to accidents or injuries.

These sensors can monitor the air quality in the manufacturing environment and detect the presence of hazardous gasses — such as carbon monoxide — that can cause respiratory problems. Furthermore, IoT sensors can detect equipment malfunctions such as broken belts or gears, which can cause accidents or worker injuries.

In addition to detecting and preventing unsafe conditions, IoT can also improve incident response and mitigation. When an accident or equipment failure occurs, IoT sensors can provide real-time data to first responders and maintenance personnel, enabling them to respond quickly and effectively.

They can also trigger alarms and notifications to alert workers of potential safety hazards, and provide instructions on how to avoid them. This is how IoT reduces the severity of accidents and injuries, and minimizes downtime caused by equipment failure.

IoT-based safety system in use

In the city of Nanjing , a fire detection system was in need of upgrade. The city wanted to improve the responsiveness of their fire protection so a new fire system was commissioned and installed.

Using multi-sensor and long-distance IoT communication technology, the Fire Protection System was able to deliver early fire warnings to the city personnel. It did this by detecting temperature, humidity, and flammable gasses. This system helps protect people's lives and property.

The benefits of IoT for manufacturing safety

As mentioned above, the easiest way to understand the benefit of IoT for safety is using sensor data as an example. The data can be used to understand hazards in the manufacturing process, and whether employees are at risk. Sensor data can also help a business respond quickly to an unsafe situation.

Another benefit of implementing IoT for manufacturing safety is improved productivity and efficiency. With real-time data insights from IoT sensors, companies can optimize their production processes and equipment usage, leading to increased productivity and efficiency.

For example, IoT sensors can detect equipment not operating at peak efficiency and trigger maintenance or repair activities to keep the equipment running smoothly. This can lead to fewer production delays and higher output, ultimately improving the company's bottom line.

Finally, implementing IoT for manufacturing safety can result in cost savings for companies. By preventing accidents and injuries, companies can avoid the costs associated with lost productivity, medical expenses, and legal liabilities.

Additionally, by optimizing production processes and equipment usage, companies can reduce their energy consumption, maintenance costs, and equipment downtime. This can result in significant cost savings over time, making the investment in IoT for manufacturing safety a sound financial decision.

Conclusion

To sum up, implementing IoT for manufacturing safety can offer a range of benefits, including a reduction in accidents and injuries, improved productivity and efficiency, and cost savings.

With the help of IoT sensors and real-time data insights, companies can create a safer, more efficient working environment, while also improving their bottom line. As the use of IoT in manufacturing continues to grow, we can expect to see even more benefits and innovations in the realm of manufacturing safety.

Bryan Christiansen 

The founder and CEO of Limble CMMS. Limble is a mobile CMMS software that takes the stress and chaos out of maintenance by helping managers organize, automate, and streamline their maintenance operations.